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Elements and Performance Criteria

  1. Prepare for work
  2. Set up equipment
  3. Conduct glass toughening operations
  4. Complete work and maintain equipment

Range Statement

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Unit context includes:

WHS requirements, including legislation, building codes, material safety management systems, hazardous and dangerous goods codes, and local safe operating procedures or equivalent

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate some discretion, judgement and problem solving

Work requirements include:

material to be used

process required to complete work tasks

required machine settings and adjustments

number of sheets to be toughened and holding area for completed items

Glass toughening equipment includes:

equipment and machines for toughening glass involving the controlled heating and cooling of glass

Tools and equipment include:

glass washing machines

toughening furnaces

Materials include:

clear glass

tinted and patterned annealed glass

Furnace pre-start, start-up and set-up procedures include:

operating controls

lift

pump

furnace lever

furnace rollers

quench potentiometer

fans

dampers

actuators

inlet veins

gearboxes

Personal protective equipment includes:

that prescribed under legislation, regulation and enterprise policies and practices:

gauntlets

gloves

safety glasses

hard hats

safety footwear

aprons and overalls

Information and procedures include:

workplace procedures relating to the use of tools and equipment and personal protective equipment

work instructions, including job sheets, cutting lists, plans, drawings and designs

workplace procedures relating to reporting and communication

manufacturer specifications and operational procedures

AS/NZS 2208:1996 Safety glazing materials in buildings


Performance Evidence

Interpret work order and locate and apply relevant information

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Identify the features of the glass toughening process, including the principles, purpose and properties of toughened glass

Identify the procedures required in the glass toughening process

Perform pre-inspection and preparation procedures on glass for toughening and safely load and operate a glass toughening furnace

Perform testing, classification and marking of toughened glass in accordance with AS/NZS 2208:1996 Safety glazing materials in buildings

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity


Knowledge Evidence

Correct procedures for the set-up, operation and operator maintenance of glass toughening equipment

Work flow requirements relating to the operation of glass toughening equipment

Workplace procedures for the reporting of material, product or equipment faults

Characteristics of materials used and uses of products produced in the glass toughening process

Correct identification of relevant equipment, processes and procedures

Workplace safety system requirements related to the operation of glass toughening equipment